Custom Pump Base Design for Global Leader in the Dairy Industry

Allflo Pumps & Equipment was engaged by a global leader in the dairy industry to deliver a reliable pumping solution for transferring a viscous, abrasive, and sensitive product within a high-volume production environment.

With strict hygiene standards, frequent wash-downs, and maintenance safety requirements, the solution needed to support both product integrity and operational efficiency.

The Challenge

The facility produces approximately 80,000 tonnes of product per year and operates with highly engineered, process-driven systems. Any pumping solution had to:

• Handle sensitive product without degradation
• Withstand abrasive and viscous characteristics
• Allow frequent cleaning and wash-down
• Improve maintenance access and safety
• Integrate seamlessly into an existing production line

Given Allflo’s prior involvement with the site, the engineering team was engaged to develop a solution that met these exacting requirements.

The Allflo Solution

Following consultation with the site maintenance team, Allflo supplied a next-generation positive displacement pump, mounted on a custom-designed and fabricated base.

The solution incorporated a Waukesha U3 positive displacement pump, selected for its suitability in sensitive food processing applications.

The custom base was engineered to:

• Eliminate common build-up points, improving cleanability
• Support frequent wash-down procedures
• Increase base height to simplify movement around the plant
• Improve access for routine maintenance and servicing

All components were designed and manufactured to suit the plant’s operational and hygiene standards.

Outcome

The custom pump and base design delivered measurable improvements across the production line, including:

• Improved process efficiency
• Safer and more accessible maintenance routines
• Reduced cleaning time and effort

The solution contributed to improved reliability and performance within a critical production area, supporting the site’s ongoing operational demands.

This project demonstrates Allflo’s capability to deliver custom-engineered pumping solutions for complex food processing environments, where standard off-the-shelf equipment is not sufficient.

Speak with Allflo to discuss custom pump and base solutions for your application.