While compressed air is essential in these environments, it is also one of the most expensive utilities in a factory. One of the biggest contributors to this cost is the widespread use of Air Operated Double Diaphragm (AODD) pumps.
In smaller paint operations running only a handful of AODD pumps, the cost impact may be manageable. In large-scale facilities operating dozens — sometimes hundreds — of pumps, compressed air consumption quickly becomes a major operational expense.
Allflo Pumps & Equipment supplies high-efficiency AODD pumps designed to significantly reduce compressed air consumption without compromising safety or performance.
Thanks to a newly engineered high-efficiency air valve, these pumps are 35–67% more energy efficient than many traditional diaphragm pumps on the market. The result is faster emptying times, lower air demand, and measurable cost savings.
Real-world comparison:
When multiplied across multiple pumps and production cycles, these savings quickly compound.
Based on continuous operation (8 hours per day, 365 days per year), the estimated annual operating cost difference is significant:
For large paint factories, the long-term savings can be substantial.
Efficiency isn’t the only advantage. Allflo AODD pumps are engineered with just 28 parts, among the lowest part counts in the industry. Fewer components mean reduced wear, fewer failure points, and improved uptime.
When maintenance is required, the bolted design allows for fast, straightforward servicing. Importantly, mounting feet and porting locations match common competitor pumps, helping minimise replacement and installation costs.
For paint manufacturers looking to reduce compressed air costs, improve reliability, and maintain strict safety standards, upgrading pump efficiency can deliver meaningful gains without major process changes.